SIKAFLEX 232US

Harmonization Code : 3506.91.90.99 | Prepared glues and other prepared adhesives, not elsewhere specified or included; products suitable for use as glues or adhesives, put up for retail sale as glues or adhesives, not exceeding a net weight of 1 kg ; Adhesives based on polymers of headings 3901 to 3913 or on rubber; Other ; Other

SIKAFLEX 232US

Main features

  • High-Green-Strength Assembly Bonding
  • Non-Sag Gap-Filling Application
  • One-Part Moisture-Cure Processing

Product Description

Sikaflex®-232 US is a one-component, moisture-curing polyurethane adhesive and sealant for sealing and simple bonding in transportation, recreational vehicle, industrial assembly, and HVAC applications. Its thixotropic consistency, very good sag resistance, good gap-filling behavior, and high initial green strength support controlled application and help hold assembled parts before full cure. The white material bonds to commonly used substrates including metals, compatible metal primers and two-component paint coatings, fiber-reinforced plastic, and wood, subject to substrate-specific preparation and validation. The cured elastomer has a typical Shore A hardness of 40, tensile strength of 1.5 MPa, elongation at break of 500%, and a documented service-temperature range of −40°C to 90°C.

Key features

  • High initial green strength: Supports part positioning and assembly handling before the moisture-curing process is complete.
  • Thixotropic, non-sag consistency: Supports controlled bead application on vertical and overhead joints.
  • Good gap-filling properties: Accommodates irregular bonding and sealing geometries when the joint is correctly designed.
  • Flexible cured elastomer: Typical elongation at break is 500% under ASTM D412 test conditions.
  • Paintable and sandable: May be overpainted after skin formation and mechanically finished after cure, subject to paint-system testing.
  • Broad processing options: Can be dispensed using manual, pneumatic, or electrically driven piston guns.

Applications / Suitable for

  • Trailer and recreational vehicle assembly and repair
  • Industrial sealing and simple bonding
  • HVAC unit assembly
  • Bonding or sealing metals, coated metals, fiber-reinforced plastic, and wood after application-specific testing
Product Family

SIKAFLEX 232US

Catalog Product

Unlike other products we offer, the products listed on this page cannot currently be ordered directly from the website.

TDS, SDS & Technical Documents

Technical Specifications

General Properties
AppearanceAppearance
White
Density (g)Density (g)
1.27 g/cm3
SolidsSolids
100 %
Physical Properties
Skin TimeSkin Time
35 minutes
ViscosityViscosity
Paste mPa.s
Mechanical Properties
ElongationElongation
500 %

Additional Information

Elastic polyurethane adhesive and sealant

Sikaflex®-232 US

A one-component, moisture-curing polyurethane adhesive and sealant with high initial green strength. Its thixotropic consistency, sag resistance, and gap-filling behavior support controlled sealing and simple bonding in transportation, recreational vehicle, industrial assembly, and HVAC applications.

One-component polyurethane Moisture curing High green strength Good non-sag behavior Paintable and sandable
Sikaflex 232 US polyurethane adhesive and sealant in approved Sika commercial packaging

Sikaflex®-232 US elastic adhesive and sealant with high initial green strength.

As supplied

Material and application characteristics

Chemical base
1-component polyurethane
Ready-to-use material that cures by reaction with atmospheric moisture.
Color
White
Documented product color according to Sika CQP001-1.
Uncured density
1.27 kg/L
Typical value, equivalent to 10.6 lb/gal.
Non-sag properties
Good
The thixotropic material is intended for controlled bead placement, including vertical joints.
Skin time
35 minutes
Typical result at 23°C and 50% relative humidity according to CQP019-1.
Processing

Surface preparation, bead application, and moisture cure

Sikaflex®-232 US cures by reaction with atmospheric moisture. Temperature and humidity affect application behavior, open time, and cure rate, so the complete process should be evaluated with the intended substrates, joint design, and manufacturing conditions.

Surface preparation: Surfaces must be clean, dry, and free from grease, oil, and dust. Select substrate treatment using the applicable Sika pre-treatment guidance and verify it on the original production substrates.
Application temperature: Process the product and substrates between 5°C and 35°C. The documented optimum range for the substrate and sealant is 15°C to 25°C.
Conditioning and dispensing: Viscosity increases at lower temperatures. Condition the adhesive at ambient temperature before use and dispense with a manual, pneumatic, or electrically driven piston gun.
Bead configuration: Apply a triangular bead when a controlled and uniform bondline thickness is required.
Assembly and tooling: Install parts within the available open time and do not join parts after a skin has formed. Complete tooling and finishing within the product’s skin time.
Illustration of Sikaflex 232 US applied as a triangular bead between prepared assembly substrates

Processing visual should show clean prepared substrates, triangular bead application, part assembly, and exposure of the joint to atmospheric moisture.

Storage and handling

Store below 25°C. The documented shelf life is 9 months for cartridges and unipacks and 6 months for drums when stored under the stated conditions. Cure proceeds more slowly at low temperature because the moisture content of the air is generally lower.

Cured material

Typical mechanical and service properties

The values shown are typical laboratory data and are not guaranteed specifications. Mechanical properties should be evaluated with the actual substrates, preparation method, bond geometry, cure conditions, and service environment.

Shore A hardness
40
Typical cured hardness according to CQP023-1 / ISO 48-4.
Tensile strength
1.5 MPa
Typical ASTM D412 result, equivalent to 220 psi.
Elongation at break
500%
Typical ASTM D412 result describing the extensibility of the cured elastomer.
Service temperature
−40°C to 90°C
Documented service-temperature range according to CQP513-1, equivalent to −40°F to 194°F.
Chemical-resistance guidance
Exposure category  Sikaflex®-232 US behavior
Fresh water, seawater, diluted acids, and diluted caustic solutions Generally resistant
Fuels, mineral oils, and vegetable or animal fats and oils Temporarily resistant
Organic acids, glycolic alcohol, concentrated mineral acids, concentrated caustic solutions, and solvents Not resistant
Applications

Sealing and simple bonding applications

Recreational vehicle or trailer

Trailers and recreational vehicles

Suitable for sealing and simple bonding in trailer and RV assemblies where initial green strength, non-sag application, and elastic cured behavior are relevant. Typical substrates in these applications include metals, compatible coated metals, fiber-reinforced plastic, and wood.

Industrial component assembly

Industrial assembly

Supports simple bonding and sealing processes where a one-component material, piston-gun dispensing, gap filling, and part retention before full cure can simplify assembly. Surface treatment and joint design must be selected for the actual production materials and loads.

HVAC housing or duct component

HVAC units

Suitable for sealing and simple bonding in HVAC unit assembly where irregular interfaces, coated metals, and vertical joints may require gap filling and sag-resistant bead placement. Chemical exposure, coating compatibility, and service conditions require application-specific verification.

Product resource

Sika at Work: Ice Castle Fish Houses

Transportation manufacturing case study

This two-page case study describes Sika adhesive and sealing solutions used in the manufacture of Ice Castle portable fish houses. Sikaflex®-232 is identified among the project products, while the document provides broader context on collaborative process audits, wall bonding, exterior sealing, floor bonding, manufacturing efficiency, and exposure to harsh climates.

Use this resource to understand the broader role of adhesive and sealing systems in specialty-vehicle manufacturing. The case study does not assign every reported result specifically to Sikaflex®-232 US.

Open the Ice Castle Fish Houses case study
Product support

Evaluate Sikaflex®-232 US for your bonding and sealing process

Contact Krayden to discuss substrate preparation, joint geometry, bead dimensions, open-time requirements, dispensing equipment, paint compatibility, environmental exposure, or sample evaluation. Testing with the actual substrates and manufacturing conditions is required to confirm adhesion, material compatibility, cure behavior, and application suitability.

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